Our
Capabilities

Capabilities

Facilitated by our state-of-the-art facility in Pontypool, DiamondPak’s array of board conversion capabilities ensure a complete production process.

Whether you need a small batch of 1,000 units or a large order in the hundreds of thousands, we have the capacity to efficiently fulfil your needs.

Our operation anchors on the dedicated teams and cutting-edge technology that keep our processes moving every day. You can learn more about our production capabilities below.

Printing

We utilise two of the most precise printing methods across the packaging industry.

Flexographic

DiamondPak’s high-quality flexographic printing delivers economical solutions for bulk orders with lightning-fast turnaround times. With state-of-the-art technology including a 6-colour double-sided printer and rotary die-cutter, we seamlessly execute die-cutting and printing on both sides of your packaging in a single pass.

Our additional five printers, each capable of up to four colours, cater to a wide spectrum of sizes. Plus, our substantial investment in a large case-maker means we can tackle even the most sizable boxes up to 4 metres. This extensive capacity ensures that we can reliably fulfil orders of all sizes, cementing our reputation as a trusted full-line supplier.

Beyond our advanced printing prowess lies our expert design team, ready to collaborate with you to maximise your packaging's impact in the marketplace. We offer precise colour matching to any Pantone reference and provide samples of our ink applied to your chosen substrate to ensure consistent corporate colours.

Lithographic

For the most intricate prints, we also offer in-house lithographic lamination. DiamondPak’s litho service boasts full photographic print quality, surpassing the limitations of traditional block flexographic printing. Elevate your artwork with vibrant colours and eye-catching designs that set you apart from the competition.

With options for spot colours and additional finishing touches such as varnish or film lamination, we deliver a luxurious look that leaves a lasting impression.

Die-Cutting

Using bespoke cutting tools, we precisely cut and press your packaging with millimetre accuracy, ensuring every detail meets your exact specifications.

Operating a variety of flatbed die-cutting machines with full stripping capabilities across a wide range of sizes, DiamondPak can therefore die-cut virtually any design.

Furthermore, our extensive lineup of rotary die cutters includes a large machine capable of printing and cutting boxes up to 3650 x 2200 mm in a single pass. This versatility enables our team to manufacture packaging of any size, from compact e-commerce solutions to heavy-duty pallet boxes.

Trust us to deliver tailored die-cutting solutions that exceed your expectations, every time.

Conventional Packaging

We specialise in producing the entire range of FEFCO conventional packaging, including standards like 0201, 0203, and 0409, as well as many more. Our streamlined process eliminates the need for cutting tools, resulting in cost-effective solutions and shorter lead times - ensuring your packaging needs are met efficiently and economically.

Our state-of-the-art machinery further allows for seamless integration of printing capabilities, enabling us to print conventional cases in up to four colours in the same pass as slotting, scoring, and gluing. This not only enhances the visual appeal of your packaging but also streamlines production, ensuring a swift and efficient turnaround of your orders, at a low price.

Gluing and Stitching

Elevate your packaging with DiamondPak's unrivalled gluing capabilities.

With a focus on expertise and quality, our comprehensive gluing department offers a range of binding options, including straight-line, multi-point, and 4-6 corners, ensuring your products are securely packaged in sleek and durable packaging.

Since our establishment in 2008, DiamondPak has been at the forefront of innovation, pioneering 'peel and seal' book wraps to meet the demands of the growing online shopping industry.

Continuing our commitment to advancement, we've made significant investments in specialty gluing technology. Our three state-of-the-art pressure-sensitive multi-point gluers equipped with hot melt glue capability and tape ensure quick and efficient production of virtually any glued box across various sizes.

For larger cases, such as industrial and heavy-duty packaging, we offer two-piece gluing or stitching to guarantee the safe and secure transit of your contents.

Taping

With our industry-leading taping operation, we offer peel-and-seal, red RippaTape, and return tape options to effortlessly secure your products. Equipped with 16 tape applicators capable of applying tape in both directions, we streamline the process in a single pass, maximising efficiency and minimising costs.

Our tape solutions provide the ultimate unboxing experience for e-commerce and offer a number of benefits for distribution. Keep your despatch costs low, with self seal cartons that can be filled and sealed securely in seconds; these will also provide a tamper evident seal, for extra peace of mind.

Consider enhancing your packaging with an additional peel-and-seal strip, offering customers the convenience of effortless resealing for hassle-free returns.

DiamondPak’s robust capacity positions us perfectly to meet the growing demands of the expanding online marketplace. Alongside our other specialist capabilities, we offer great flexibility as a full-line supplier.

Our Products

Retail

Whether you need Retail Ready Packaging (RRP), Bulk Distribution Cartons (BDCs), or Counter Display Units (CDUs), we can create cases that help your business drive sales.
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Postal

Our postal packaging fits your operation as it can advertise, conceal, and protect the items inside.
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Industrial

Protect your goods and market your brand with industrial packaging that can do both.
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Bespoke

We specialise in learning from our customers’ briefs and creating packaging that allows their operation to thrive.
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E-Commerce & Subscription

We’ve adapted to the growing market of e-commerce to deliver regular and subscription packaging that exceeds your customers’ expectations. Create an impression with high quality print, along with the latest advancements in sealing methods.
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Conventional & Die-Cut

Covering the full range of standardised FEFCO products, we can offer packaging that fits your business’s needs, whether standardised or bespoke.
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